Injection Mold Design Engineering
E-Book
This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the 'big picture' before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to 'real world' mold design applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think 'outside the box' in developing innovative and highly functional mold designs.
Contents:
·Introduction to mold functions, types, and components
·Review of design for injection molding
·Cost estimation and optimization
·Mold layout design including cavity layout, sizing, and materials selection
·Cavity, runner system, and gating analysis and design
·Cooling system analysis and design
·Venting, shrinkage, and warpage analysis and strategies
·Ejection force analysis and ejection system designs
·Stress and deflection analysis with structural system designs
·A survey of advanced mold designs
Contents:
·Introduction to mold functions, types, and components
·Review of design for injection molding
·Cost estimation and optimization
·Mold layout design including cavity layout, sizing, and materials selection
·Cavity, runner system, and gating analysis and design
·Cooling system analysis and design
·Venting, shrinkage, and warpage analysis and strategies
·Ejection force analysis and ejection system designs
·Stress and deflection analysis with structural system designs
·A survey of advanced mold designs
1;Preface;62;Contents;83;Nomenclature;164;1 Introduction;224.1;1.1 Overview of the Injection Molding Process;224.2;1.2 Mold Functions;244.3;1.3 Mold Structures;254.4;1.4 Other Common Mold Types;304.5;1.5 The Mold Development Process;344.6;1.6 Chapter Review;365;2 Plastic Part Design;385.1;2.1 The Product Development Process;385.2;2.2 Design Requirements;415.3;2.3 Design for Injection Molding;495.4;2.4 Chapter Review;566;3 Mold Cost Estimation;586.1;3.1 The Mold Quoting Process;586.2;3.2 Cost Drivers for Molded Parts;606.3;3.3 Mold Cost Estimation;646.4;3.4 Part Cost Estimation;816.5;3.5 Chapter Review;877;4 Mold Layout Design;887.1;4.1 Parting Plane Design;887.2;4.2 Cavity and Core Insert Creation;957.3;4.3 Mold Base Selection;987.4;4.4 Mold Material Selection;1057.5;4.5 Chapter Review;1108;5 Cavity Filling Analysis and Design;1128.1;5.1 Overview;1128.2;5.2 Objectives in Cavity Filling;1138.3;5.3 Viscous Flow;1158.4;5.4 Validation;1238.5;5.5 Cavity Filling Analyses and Designs;1258.6;5.6 Chapter Review;1389;6 Feed System Design;1409.1;6.1 Overview;1409.2;6.2 Objectives in Feed System Design;1409.3;6.3 Feed System Types;1449.4;6.4 Feed System Analysis;1539.5;6.5 Practical Issues;1719.6;6.6 Chapter Review;17910;7 Gating Design;18210.1;7.1 Objectives of Gating Design;18210.2;7.2 Common Gate Designs;18410.3;7.3 The Gating Design Process;19610.4;7.4 Chapter Review;20311;8 Venting;20611.1;8.1 Venting Design Objectives;20611.2;8.2 Venting Analysis;20711.3;8.3 Venting Designs;21311.4;8.4 Chapter Review;21812;9 Cooling System Design;22012.1;9.1 Objectivesin Cooling System Design;22012.2;9.2 The Cooling System Design Process;22212.3;9.3 Cooling System Designs;24012.4;9.4 Chapter Review;25313;10 Shrinkage and Warpage;25413.1;10.1 The Shrinkage Analysis Process;25613.2;10.2 Shrinkage Analysis and Validation;26813.3;10.3 Warpage;27313.4;10.4 ChapterReview;27814;11 Ejection System Design;28014.1;11.1 Objectives in Ejection System Design;28214.2;11.2 The Ejector System Design Process;28614.3;11.3 Ejector System Analyses and Designs;29914.4;11.4 Chapter Review;31715;12 Structural System Design;32015.1;12.1 Objectives in Structural System Design;32115.2;12.2 Analysis and Design of Plates;32715.3;12.3 Analysis and Design of Cores;34615.4;12.4 Fasteners;35315.5;12.5 Review;36116;13 Mold Technologies;36416.1;13.1 Introduction;36416.2;13.2 Coinjection Molds;36416.3;13.3 Insert Molds;37116.4;13.4 Injection Blow Molds;37616.5;13.5 Multi-Shot Molds;37916.6;13.6 Feed Systems;38516.7;13.7 Mold Wall Temperature Control;39316.8;13.8 In-Mold Labeling;39916.9;13.9 Ejection;40216.10;13.10 Review;40917;Appendix;41017.1;Appendix A: Plastic Material Properties;41117.2;Appendix B: Mold Material Properties;41517.3;Appendix C: Properties of Coolants;41917.4;Appendix D: Statistical Labor Data;42017.5;Appendix E: Unit Conversions;42317.6;Appendix F: Advanced Derivations;42618;Bibliography;43019;Subject Index;43420;The Author;445
Kazmer, David O.
| ISBN | 9783446434196 |
|---|---|
| Artikelnummer | 9783446434196 |
| Medientyp | E-Book - PDF |
| Copyrightjahr | 2012 |
| Verlag | Carl Hanser Fachbuchverlag |
| Umfang | 444 Seiten |
| Sprache | Englisch |
| Kopierschutz | Digitales Wasserzeichen |
